Case Study

Transforming Port Operations with VijAI AI Vision

Ports are the lifeline of global trade, but managing them efficiently and safely is a massive challenge. With constant container movements, heavy vehicle traffic, crane operations, and human activity happening simultaneously, even a minor lapse can lead to downtime or accidents.

PPEAI

Automatically verifies whether dock workers, crane operators, and cargo handlers are wearing the correct PPE—such as helmets, reflective vests, steel-toe boots, gloves, and life jackets—before entering loading zones, berths, and container yards.

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FIREAI

Identifies smoke, fire, or overheating near fuel storage areas, electrical panels, cargo holds, warehouses, and container stacks—enabling port safety teams to act instantly and prevent large-scale maritime hazards.

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GESTEAI

Prevents distractions within busy port environments by detecting unsafe gestures like mobile phone use, inattentive movement, or careless walking near moving cranes, forklifts, stacked containers, and heavy cargo equipment.

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DRIVEAI

Monitors movement, PPE compliance, and traffic in cleanrooms and warehouses.

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ZONEAI

Monitors high-risk port zones—like restricted berths, hazardous cargo areas, RO-RO ramps, fuel bunkering spots, and crane operation zones—ensuring only authorized personnel enter and instantly alerting teams to unauthorized presence.

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PULSEAI

Counts, measures, and predicts machine performance metrics

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SAFEAI

Detects unsafe acts such as climbing container stacks, standing too close to operating cranes, improper lashing/unlashing of cargo, unsafe forklift operation, or bypassing traffic routes—ensuring early intervention and focused safety training.

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SECUREAI

Uses facial recognition and motion detection to prevent unauthorized access to port control towers, customs inspection areas, bonded warehouses, high-value cargo zones, and vessel boarding points—significantly reducing security breaches.

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GUARDAI

Continuously checks port equipment—such as quay cranes, RTGs, forklifts, conveyor systems, and ship loaders—to ensure protective guards and safety enclosures are restored after maintenance. Prevents unsafe restarts and mechanical accidents.

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INSPECTAI

Detects surface defects, contamination, and quality anomalies.

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VijAI AI Vision, a next-generation AI-driven vision platform, is helping port authorities, terminal operators, and logistics managers build safer, smarter, and more efficient ports using computer vision, IoT, and digital twinning

ViAI Impact Statistics

Reduced by 40%

Vehicle Accidents

Reduced by60%

PPE Violations

Reduced by 35%

Equipment Downtime

Reduced by 25%

Truck Turnaround Time

The Challenge

Traditional ports rely heavily on manual surveillance, human supervision, and paper-based reporting. This often results in:

Missed safety incidents and PPE violations

Delays in cargo handling and vehicle movement

Inaccurate tracking of container conditions

Inefficient workforce and yard management

Why Ports Choose VijAI AI Vision
* Proven deployments across industrial zones and logistic hubs
* Modular architecture (DriveAI, InspectAI, PulseAI)
* Real-time AI vision analytics integrated with IoT and digital twin platforms
* Scalable for container terminals, dry ports, and shipyards

The Future of Smart Ports
With VijAI AI Vision, ports are transitioning from manual operations to intelligent automation, enabling complete situational awareness, predictive safety, and operational excellence.