Case Study

How VijAI AI Vision is Empowering EHS Teams with Smart Industrial Safety

In the evolving landscape of Industry 4.0, safety and efficiency go hand in hand. Modern EHS leaders face mounting challenges — ensuring safe operations, managing human movement, controlling unauthorized access, and responding to emergencies in real time.

PPEAI

PPEAI detects if workers wear required PPE like helmets and vests, alerting supervisors instantly—boosting compliance by 60% and reducing injuries.

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FIREAI

FIREAI uses AI vision to detect smoke and flames in seconds, triggering alerts instantly—cutting fire response time from 3 minutes to just 10 seconds.

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GESTEAI

GESTEAI detects unsafe gestures, phone use, and risky movements, helping EHS teams coach safer habits—cutting behavior-based violations by 45% in one quarter.

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DRIVEAI

DRIVEAI uses AI to manage warehouse traffic, detecting trucks, forklifts, and people to prevent collisions—cutting near-misses by 70% and speeding unloading by 35%.

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ZONEAI

ZONEAI monitors safety zones, allowing only authorized entry and alerting teams instantly—achieving zero unauthorized presence in high-risk areas.

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PULSEAI

PULSEAI tracks real-time entry, exit, and occupancy, giving EHS teams full visibility during emergencies—ensuring 100% accurate headcounts for faster evacuations.

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SAFEAI

SAFEAI monitors warehouse activities to flag unsafe acts like running or poor lifting—enabling real-time action and cutting unsafe behaviors by 50%.

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SECUREAI

SECUREAI uses facial recognition and motion detection to prevent unauthorized access—alerting teams instantly and reducing security breaches by 90%.

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GUARDAI

GuardAI detects machine guard tampering or unsafe access, ensuring compliance and safety—cutting guarding violations and downtime by 90%.

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VijAI, a next-generation AI Vision application from VB Group, designed to revolutionize industrial safety through computer vision, machine learning, and intelligent automation.

VijAI Impact Statistics

Reduced by 70%

Unsafe Act Incidents

Improved by 60%

Emergency Response Time

Improved by 65%

PPE Compliance

Reduced by 90%

Unauthorized Access

The Challenge

In large industrial plants and warehouses, safety teams often rely on manual monitoring and reactive responses. Common issues include:

Uncontrolled vehicle and pedestrian movement near loading docks

Difficulty tracking people during emergency evacuations

Unauthorized access to restricted or guarded areas

PPE non-compliance among workers

The VijAI Vision
In large industrial plants and warehouses, safety teams often rely on manual monitoring and reactive responses. Common issues include:
VijAI was developed with a singular goal — to empower EHS and operations teams with AI-driven visibility and preventive intelligence. By using existing CCTV infrastructure, VijAI converts ordinary video feeds into intelligent insights and automated safety alerts. Each module targets a specific EHS challenge — together forming a comprehensive digital safety net across the facility.

The Impact
VijAI has become the digital eye of safety, helping EHS teams make quicker, smarter, and more confident decisions. From reducing risks to saving lives, VijAI's AI vision technology is enabling a new era of proactive safety and operational intelligence.

Conclusion
With its modular AI vision ecosystem, VijAI is not just automating surveillance—it's transforming EHS management into a predictive, data-driven, and life-saving system. By merging AI, automation, and analytics, VijAI ensures that industries move closer to their Zero-Incident Vision with every passing day.