Case Study

How VijAI AI is Transforming Industrial Maintenance with Vision Intelligence

VijAI integrates with existing CCTV systems and IoT infrastructure to create an intelligent visual monitoring network across the plant. Its modular AI vision engines detect early signs of failure, unsafe acts, and compliance gaps — ensuring maintenance teams can act before problems escalate.

PPEAI

Automatically detects whether maintenance technicians are wearing the right PPE before entering hazardous zones. Reduces injury risks and improves EHS audit readiness.

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FIREAI

Identifies smoke, fire, or overheating near electrical panels, gas lines, and mechanical equipment in real time — helping maintenance teams act instantly to prevent escalation

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GESTEAI

Prevents distractions during maintenance by detecting unsafe gestures like using mobile phones or inattentive walking near active machinery.

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DRIVEAI

DRIVEAI uses AI to manage maintenance zones, detecting technicians, tools, and machines to prevent hazards—cutting near-misses by 70% and speeding maintenance tasks by 35%.

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ZONEAI

Monitors access to high-risk areas, ensuring only authorized maintenance personnel are present. Provides instant alerts if anyone enters a restricted zone during critical operations

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PULSEAI

PULSEAI tracks real-time entry, exit, and occupancy in maintenance areas, giving teams full visibility—ensuring 100% accurate personnel counts for safer, faster maintenance operations.

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SAFEAI

Detects unsafe acts during maintenance such as climbing without harnesses, skipping railings, or lifting incorrectly. Enables early intervention and training.

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SECUREAI

SECUREAI uses facial recognition and motion detection to protect maintenance zones—alerting teams instantly and reducing unauthorized entries by 90%.

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GUARDAI

Continuously monitors machinery to ensure all protective guards are in place after maintenance work. Prevents unsafe restarts and mechanical accidents

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VijAI, a next-generation AI Vision application from VB Group, designed to revolutionize industrial safety through computer vision, machine learning, and intelligent automation.VijAI AI helps shift this mindset — from reactive to proactive and predictive maintenance — using computer vision and AI-driven monitoring

VijAI Impact Statistics

45% reduction

maintenance-related safety incidents

30% improvement

preventive maintenance scheduling accuracy

50%

fewer guard-removal violations

40%

decrease in unauthorized zone entries

The Challenge

Industrial maintenance teams face several daily challenges:

Unexpected equipment failures

Unsafe maintenance practices

Manual inspections

Fragmented visibility

Why Maintenance Teams Choose VijAI
VijAI AI Vision delivers a unified platform for continuous industrial intelligence, combining equipment health diagnostics with advanced safety monitoring. Powered by cutting-edge computer vision and machine learning, the system provides real-time situational awareness, ensuring operators, machines, and environments remain safe, reliable, and compliant.

Seamless Integration with Maintenance Workflows
VijAI seamlessly integrates with existing maintenance management systems (CMMS, EAM, or Digital Twin Platforms)

Conclusion
VijAI AI redefines how maintenance teams work — transforming routine inspections into intelligent, automated processes. With AI Vision, industries can move beyond traditional maintenance to achieve real-time visibility, operational safety, and predictive reliability