Case Study

AI Vision in Mining: How VijAI is Transforming Mine Safety and Efficiency

Mining remains one of the most hazardous and high-stakes industries in the world — where every second counts and every safety lapse can be costly. VijAI AI Vision, powered by advanced machine learning and computer vision, is redefining how mines operate by bringing real-time visual intelligence to people, equipment, and processes.

PPEAI

Automatically verifies whether miners and field operators are wearing the correct PPE—such as helmets, reflective jackets, steel-toe boots, respirators, and dust-protective gear—before entering pits, shafts, or blasting zones.

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FIREAI

Identifies smoke, fire, overheated electrical systems, or combustion risks near conveyor belts, fuel storage, underground tunnels, and heavy machinery—enabling instant alerts to prevent catastrophic escalation.

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GESTEAI

Prevents distractions in mining zones by detecting unsafe gestures like mobile phone use, inattentive movement, or careless walking near active haul roads, blasting areas, or moving heavy equipment.

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DRIVEAI

Mining dump yards are among the most accident-prone areas due to the continuous movement of large trucks, loaders, and conveyors.DRIVEAI brings breakthrough safety automation to these zones by continuously monitoring vehicle and human activities through AI vision and CCTV feeds.

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ZONEAI

Monitors high-risk mining zones—like blasting sections, restricted shafts, crusher areas, and high-dust regions—ensuring only authorized personnel enter and instantly alerting teams about any unauthorized presence.

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PULSEAI

Mining operations demand precision and accountability in human movement and zone control. PULSEAI delivers complete workforce visibility through AI-based tracking and compliance analytics

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SAFEAI

Detects unsafe acts such as improper ladder use, bypassing safety locks, getting too close to moving dump trucks, handling explosives incorrectly, or ignoring barricades—allowing quick intervention and targeted safety training.

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SECUREAI

Uses facial recognition and motion detection to prevent unauthorized entry into explosive storage areas, control rooms, high-value equipment zones, and restricted underground sections—significantly reducing security breaches.

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GUARDAI

Continuously checks mining machinery—such as crushers, conveyors, drill rigs, and haul truck systems—to ensure protective guards and enclosures are restored after maintenance. Prevents unsafe restarts and mechanical hazards.

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INSPECTAI

INSPECTAI Equipment downtime in mining operations can result in massive production losses. INSPECTAI uses high-resolution AI cameras and intelligent models

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With VijAI AI Vision, mines become safer, smarter, and more sustainable. From dump yards to conveyors, every camera becomes a guardian — every frame, a safety insight.It's not just about seeing — it's about understanding, predicting, and preventing.

VijAI Impact Statistics

65% reduction

unsafe acts

30% lower downtime

Belt damage & blockages

50% improved

Manual supervision

45% fewer incidents

Poor visibility, unsafe reversing

The Challenge

Mining operations, especially in iron ore and coal sectors, involve high-risk areas like dump yards, conveyor belts, and crusher zones where humans and heavy vehicles operate side by side. Traditional manual supervision often fails to detect

Unsafe behavior like workers getting down near moving trucks or conveyors

Partial material unloading, causing conveyor blockages

Equipment defects or spillage during handling

PPE non-compliance or human entry in restricted zones

Why the Mining Industry Chooses VijAI AI Vision
*Advanced AI algorithms tailored for high-risk mining zones
* Plug-and-play with existing CCTV and PLC systems
* Unified dashboards for EHS, operations, and maintenance
* Fully compatible with Wistwin Digital Twin for real-time visualization

Mining for the Future — The VijAI Way
With VijAI AI Vision, mines become safer, smarter, and more sustainable. From dump yards to conveyors, every camera becomes a guardian — every frame, a safety insight. It's not just about seeing — it's about understanding, predicting, and preventing.