Case Study

How VijAI AI Vision is Revolutionizing the Pharmaceutical Industry

In the pharmaceutical industry, precision and compliance are everything. A single human oversight can lead to regulatory non-compliance, costly recalls, or even patient risk. VijAI AI Vision, an intelligent vision analytics platform by **VB Group**, brings AI-powered automation and visual intelligence to every stage of pharmaceutical manufacturing — from production and quality control to packaging, warehousing, and compliance.

PPEAI

Automatically verifies whether pharma technicians, lab analysts, and production operators are wearing the correct PPE—such as sterile gowns, gloves, masks, hairnets, goggles, and shoe covers—before entering cleanrooms or controlled environments.

Explore

FIREAI

Identifies smoke, fire, or overheating near solvent storage areas, HVAC units, granulation rooms, reactors, and electrical control panels—enabling immediate alerts to prevent contamination risks and fire escalation.

Explore

GESTEAI

Prevents distractions inside pharma facilities by detecting unsafe gestures like mobile phone use, inattentive movement, or mishandling materials near sensitive production lines, bioprocessing units, or sterile areas.

Explore

DRIVEAI

Monitors movement, PPE compliance, and traffic in cleanrooms and warehouses.

Explore

ZONEAI

Monitors controlled zones including classified cleanrooms, toxic API handling rooms, quarantine areas, and packaging lines—ensuring only authorized personnel enter and instantly alerting teams to unauthorized presence.

Explore

PULSEAI

Counts, measures, and predicts machine performance metrics

Explore

SAFEAI

Detects unsafe acts such as improper gowning, incorrect handling of chemicals, unsafe lifting of ingredient bags, skipping sanitization steps, or bypassing cleanroom protocols—allowing timely intervention and targeted training.

Explore

SECUREAI

Uses facial recognition and motion detection to prevent unauthorized access to formulation labs, API warehouses, quality control labs, data integrity areas, and restricted R&D sections—significantly reducing compliance risks.

Explore

GUARDAI

Continuously checks production machinery—like granulators, blenders, coating machines, capsule fillers, and packaging units—to ensure protective guards and enclosures are restored after maintenance. Prevents unsafe restarts and accidental contamination.

Explore

TRACEAI

Records, verifies, and ensures complete traceability for every product

Explore

INSPECTAI

Detects surface defects, contamination, and quality anomalies.

Explore

VijAI AI Vision helps pharma companies achieve zero-defect production, enhanced traceability, and complete regulatory compliance.

VijAI Impact Statistics

Edge + Cloud
Integration

Real-time analytics and centralized reporting

GMP & FDA
Compliance Read

Automated visual audit trails

High-Speed
Processing

Ideal for continuous manufacturing lines

Scalable Architecture

Supports multi-line, multi-plant setups

Key AI Vision Applications in the Pharmaceutical Sector

Visual Quality Inspection of Tablets & Capsules

Packaging and Label Verification

Contamination & Foreign Particle Detection

Automated Counting & Sorting

Sustainability & Compliance
By eliminating rejections, reworks, and waste, VijAI AI Vision helps pharma manufacturers reduce carbon footprint while maintaining sustainability and regulatory excellence.The system aligns with GMP, WHO, USFDA, and 21 CFR Part 11 standards — empowering facilities to move towards fully smart, compliant, and sustainable factories.

Conclusion
The pharmaceutical industry is evolving toward Smart Manufacturing 5.0, and VijAI AI Vision is at the forefront of this transformation.With its advanced AI-powered vision modules, VijAI enables pharma plants to achieve unmatched efficiency, product quality, and regulatory control — while ensuring worker safety and operational sustainability.